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He aha ke kaha uea kuhiliʻole a me ka poli?

ʻO ka ʻokoʻa ma waena o ke kila kila a me ka poni ʻia!

Ma ke ʻano o ka ʻenehana, ʻo ke kaʻina hana kiʻi uea e hana i kahi ʻano maʻamau a ʻaʻahu ma luna o ka ʻili o ka mea hana.ʻO nā hiʻohiʻona kaha kiʻi maʻamau: nā kaha lahilahi a me nā pōʻai.ʻO ke kaʻina hana polishing ka hana ʻana i ka ʻili o ka mea hana i palahalaha loa, me ka ʻole o nā hemahema, a ke nānā aku nei ia i ka maʻalahi a me ka translucent, me kahi aniani.

Ma ke ʻano o ka neʻe ʻana, ʻo ke kaʻina hana kaha kiʻi uea e hana ai ma luna o nā mea hana ʻo ia ka neʻe pinepine ʻana, ʻoiai ke kaʻina hana polishing ʻo ia ke ala neʻe i hana ʻia ma ka mīkini polishing palahalaha.ʻOkoʻa nā mea ʻelua ma ke kumu a ʻokoʻa hoʻi i ka hana.

I ka hana ʻana, hoʻohana ʻia nā mea hana kiʻi kiʻi uea no ke kaha kiʻi uea, a he nui nā ʻano mea hana polishing e like me nā ʻano like ʻole e hoʻololi ai i nā koi polishing like ʻole.

Inā pono e huki ʻia a hoʻomaʻamaʻa ʻia kahi mea hana, he aha ke kaʻina hana e hahai ʻia e ka mea ma mua?

Mai keia kulana, mai ka hopena o ka uwea kaha kiʻi a me ka polishing ma luna o ka ili lapaʻau, e like me ke kaʻina loina, ia mea,ʻaʻole paʻakikī iā mākou e kaha: polishing ma mua, uea kaha kiʻi ma hope.Ma hope wale nō o ka poni ʻia a hoʻopalapala ʻia ka ʻili o ka mea hana, hiki ke hoʻokō ʻia ke kaha kiʻi uea, no ka mea ma kēia ala wale nō e maikaʻi ai ka hopena o ke kaha kiʻi uea, a ʻano like nā laina kiʻi uea.ʻO ka polishing no ka palaki a hoʻonohonoho i ke kumu.Ma kahi huaʻōlelo, inā hoʻomaʻamaʻa mua ʻia ke kaha kiʻi uea, ʻaʻole maikaʻi ka hopena kiʻi uea, akā ʻo nā laina kaha kiʻi uea maikaʻi e paʻa loa ʻia e ka disc wili i ka wā polishing, no laila ʻaʻohe mea i kapa ʻia he hopena kiʻi uea.

 

ʻO ke kala ʻana no ke kiʻi ʻana i ka uea kuhili ʻole

1. Pahū (hau): ʻO ka mea maʻamau, ʻo ka mokuʻāina he laina pololei (i kapa ʻia ʻo frosted) ma hope o ka hana ʻia ʻana e ka hoʻoheheʻe mechanical ma ka ʻili o ke kila kila, me ke kaha kiʻi uea, a me nā laina a me nā nalu.

ʻO ke kūlana maikaʻi o ka hana ʻana: ʻo ka mānoanoa o ke ʻano he ʻano like ʻole a ʻaʻahu, ʻo ke ʻano ma kēlā me kēia ʻaoʻao o ka huahana he kūlohelohe a nani hoʻi e like me ka hoʻolālā ʻana a me nā koi o ke kūkulu ʻana, a ʻae ʻia ke kūlana kūlou o ka huahana e loaʻa kahi ʻano chaotic liʻiliʻi. ʻaʻole pili i ka helehelena.

  1. Ke kaʻina o ke kaha kiʻi:

(1) He ʻokoʻa nā hua i hana ʻia e nā ʻano ʻano like ʻole.ʻO ka nui o ke ʻano o ka pepa ʻeleʻele, ʻoi aku ka lahilahi o ka ʻai, ʻoi aku ka pāpaʻu o ka ʻai.ʻO ka mea ʻē aʻe, ʻo ka sandpaper

ʻO ka liʻiliʻi o ke kumu hoʻohālike, ʻoi aku ka mānoanoa o ke one, ʻoi aku ka hohonu o ke ʻano.No laila, pono e hōʻike ʻia ke ʻano hoʻohālike o ka pepa ma ke kiʻi ʻenekinia.

(2) ʻO ke kaha kiʻi uea he kuhikuhi: pono e hōʻike ʻia ma ke kaha kiʻi ʻenekinia inā he kiʻi uea pololei a i ʻole paha (e hōʻike ʻia e nā pua pālua).

(3) ʻAʻole pono e loaʻa nā ʻāpana kiʻi kiʻi o ka mea hana kiʻi kiʻi, i ʻole e palahalaha nā ʻāpana i hāpai ʻia.

'Ōlelo Aʻo: Ma keʻano laulā, ma hope o ke kaha kiʻi ʻana i ka uwea, electroplating, oxidation, etc.E like me: ka hao plating, alumini oxidation.Ma muli o nā hemahema o ka mīkini kaha kiʻi uea, inā nui nā puka ma luna o nā mea hana liʻiliʻi a me nā mea hana, pono e noʻonoʻo ʻia ka hoʻolālā ʻana o ka uea kiʻi jig., e pale i ka maikaʻi ʻole o ka mea hana ma hope o ke kaha kiʻi uea.

  1. ʻO ka hana a me ka mālama ʻana i ka mīkini huki uea

Ma mua o ke kaha kiʻi ʻana, pono e hoʻoponopono ʻia ka mīkini kiʻi i kahi kiʻekiʻe kūpono e like me ka mānoanoa o ka mea.

ʻOi aku ka lohi o ke kāʻei conveyor, ʻoi aku ka maikaʻi o ka wili ʻana, a ʻo ka hope.Inā nui ka hohonu o ka hānai, e puhi ʻia ka ʻili o ka mea hana, no laila ʻaʻole nui ka nui o kēlā me kēia hānai, pono e pili ana i 0.05mm.

Inā liʻiliʻi loa ke kaomi o ka cylinder kaomi, ʻaʻole e paʻa paʻa ka mea hana, a e hoʻolei ʻia ka mea hana e ka ikaika centrifugal o ka roller.Inā kiʻekiʻe loa ke kaomi, e hoʻonui ʻia ke kūpaʻa wili a hoʻopilikia ʻia ka hopena wili.ʻAʻole ʻoi aku ka nui o ka laulā kaha kiʻi o ka mīkini huki uea ma mua o 600mm.Inā emi ka kuhikuhi ma mua o 600mm, pono ʻoe e hoʻolohe i ke kuhikuhi kuhikuhi, no ka mea, aia ke kuhikuhi kiʻi ma ka ʻaoʻao hānai mea.

 

ʻO ka hoʻomaʻamaʻa ʻana no ka hoʻoliʻiliʻi ʻana i ka lau metala

ʻO ka ʻōlinolino o ke kila kila ma hope o ka poli ʻana Ma ka nānā ʻana i ka ʻike, ua māhele ʻia ka ʻōlinolino o ka ʻili o nā ʻāpana i 5 mau māka:

Papa 1: Aia kahi kiʻiʻoniʻoni oxide keʻokeʻo ma ka ʻili, ʻaʻohe olino;

Papa 2: Alohilohi iki, ʻaʻole hiki ke ʻike maopopo ʻia ka outline;

Papa 3: ʻOi aku ka maikaʻi o ka mālamalama, ʻike ʻia ka outline;

Papa 4: He alohilohi ka ʻili, a ʻike maopopo ʻia ka outline (e like me ka maikaʻi o ka ʻili o ka electrochemical polishing);

Papa 5: Olino like me ke aniani.

ʻO ka hana maʻamau o ka polishing mechanical penei:

(1) Kiola ʻoʻoleʻa

Ma hope o ka wili ʻana, EDM, wili a me nā kaʻina hana ʻē aʻe, hiki ke hoʻonani ʻia ka ʻili e ka mīkini hoʻoliʻiliʻi ʻili a i ʻole ka mīkini wili ultrasonic me ka wikiwiki o ka 35 000-40 000 rpm.ʻO ke ala maʻamau e hoʻohana i ka huila me ke anawaena Φ 3mm a me WA # 400 e wehe i ka papa EDM keʻokeʻo.A laila aia ka wili ʻana i ka pōhaku ʻala, e wehe i ka pōhaku ʻala me ka ʻaila ma ke ʻano he lubricant a i ʻole ka mea hoʻomaʻamaʻa.ʻO ke kauoha maʻamau o ka hoʻohana ʻana ʻo #180 ~ #240 ~ #320 ~ #400 ~ #600 ~ #800 ~ #1000 .Nui nā poʻe hana poni e koho e hoʻomaka me #400 e mālama i ka manawa.

(2) Semi-maikaʻi poli

Hoʻohana nui ʻia ka hoʻoliʻiliʻi semi-fine i ka sandpaper a me ka ʻaila.ʻO nā helu o ka pepa one: #400 ~ #600 ~ #800 ~ #1000 ~ #1200 ~ #1500.ʻOiaʻiʻo, #1500 sandpaper kūpono wale no ka hoʻopaʻa ʻana i ke kila make (ma luna o 52HRC), ʻaʻole no ke kila i hoʻopaʻa ʻia ma mua, no ka mea hiki ke hoʻopau i ka ʻili o ke kila paʻa mua.

(3) Ka poni maikai

Hoʻohana nui ka poli maikaʻi i ka paʻi abrasive daimana.Inā ʻoe e hoʻohana i ka huila lole poli e hui ai i ka pauka wili daimana a i ʻole ka paʻi wili no ka wili ʻana, ʻo ke kaʻina wili maʻamau ʻo 9 μm (#1800) ~ 6 μm (#3000) ~ 3 μm (#8000).Hiki ke hoʻohana ʻia kahi wili daimana 9 μm a me ka huila lole poli no ka wehe ʻana i nā kaha lauoho mai #1200 a me #1500 pepa one.A laila e hoʻopololei me ka manaʻo paʻa a me ka paʻi abrasive daimana, ma ke kauoha o 1 μm (#14000) ~ 1/2 μm (#60000) ~ 1/4 μm (#100000).Hiki ke hana i nā kaʻina hana polishing e koi ana i ka pololei ma luna o 1 μm (me ka 1 μm) i loko o kahi keʻena polū maʻemaʻe i loko o ka hale kūʻai mold.No ka poli pololei loa, pono kahi wahi maʻemaʻe loa.Hiki i ka lepo, ka mahu, ka dandruff a me ka drool ke hiki ke wehe i ka pauku poni kiʻekiʻe i loaʻa iā ʻoe ma hope o nā hola o ka hana.

 

Mechanical polishing: E ​​hoʻohana i ka mīkini hoʻomaloʻo kāʻei abrasive e hoʻopololei i ke kiʻi wili.ʻO ka mua, e hoʻohana i kahi kāʻei abrasive 120 #.Ke hiki ka waihoʻoluʻu i ka mua, e hoʻololi i ke kāʻei abrasive 240 #.Ke hiki ka waihoʻoluʻu i ka mua, e hoʻololi i ke kāʻei abrasive 800 #.I ka hiki ʻana mai o ka waihoʻoluʻu ʻili, e hoʻololi i ke kāʻei abrasive 1200#, a laila e hoʻolei iā ia i ka hopena o ka pā kila kila.

 

ʻO ka hoʻomalu ʻana no ka hoʻoliʻi ʻana i ke kila kila

ʻO ka wili ʻana me ke one a i ʻole ke kāʻei abrasive i ka hana wili ʻana he hana hoʻoliʻiliʻi ia, e waiho ana i nā laina maikaʻi loa ma ka ʻili o ka pā kila.Aia nā pilikia me ka alumina ma ke ʻano he abrasive, ma muli o nā pilikia pilikia.ʻAʻole pono e hoʻohana ʻia nā ʻāpana abrasive o nā mea hana, e like me nā kāʻei abrasive a me nā huila wili, ma luna o nā mea kila non-stainless ma mua o ka hoʻohana ʻana.No ka mea, e hoʻohaumia kēia i ka ʻili kila kuhiliʻole.No ka hoʻopaʻa ʻana i ka pau ʻana o ka ʻili, pono e hoʻāʻo ʻia kahi huila hou a i ʻole ke kāʻei ma ka ʻōpala o ka haku like i hiki ke hoʻohālikelike ʻia ka laʻana like.

 

Ke kaha kiʻi uea kuhili ʻole a me ka nānā ʻana i ka maʻamau

 

  1. Nā huahana kukui aniani kila kila

Ma hope o ka pau ʻana o ka polishing e like me ke kaʻina hana polishing a me ka polishing, e hoʻokō ʻia ka maikaʻi o ka ili kūpono o nā huahana i hoʻopau ʻia e like me ka Papa 2;e hoʻokō ʻia ka ʻae hoʻohaʻahaʻa e like me ka Papa 3.

 

ʻO nā pono o ka ʻili no nā huahana aniani ʻiliahi (Papa 2)

Mea waiwai

Nā Koina maʻamau o ka ʻili

Kila kohu ʻole

E like me ka hoʻohālikelike ʻana a me ka ʻae ʻana o ka huahana kukui kukui, lawe ʻia ka nānā ʻana mai nā ʻano ʻekolu o ka waiwai, ka maikaʻi polishing a me ka pale o ka huahana.

Mea waiwai

ʻAʻole ʻae ʻia nā wahi haumia

ʻAʻole ʻae ʻia nā lua one

ʻO ka hoʻopololei

1. ʻAʻole ʻae ʻia ke one a me ka hemp textures

2. ʻAʻole ʻae ʻia ke koena o ka ʻili hakahaka

Ma hope o ka polishing, ʻaʻole ʻae ʻia nā deformation aʻe:

A. Pono nā puka e like a ʻaʻole e hoʻolōʻihi ʻia a hoʻololi ʻia

B. Pono e palahalaha ka mokulele, aole pono he ili awiliwili a me ka nalu;ʻo ka ʻili o ka piko e maʻemaʻe, ʻaʻole pono e hoʻoneʻe ʻia.

C. Hoʻokō nā ʻaoʻao a me nā kihi o nā ʻaoʻao ʻelua i nā koi a ʻaʻole hiki ke hoʻihoʻi ʻia (koe naʻe nā koi kūikawā)

D. ʻElua mau ʻaoʻao kū pololei, ma hope o ka hoʻoliʻiliʻi ʻana, e hoʻopaʻa i ke kihi ʻākau i hana ʻia e nā ʻili ʻelua i ke kūlike

ʻAʻole ia e ʻae i ke koena o nā ʻili keʻokeʻo ke hoʻomehana ʻia

Palekana

  1. ʻAʻole ʻae ʻia ke kuʻi ʻana, ka ʻāʻī, ka puʻu a i ʻole ka ʻōpala
  2. ʻAʻole ʻae ʻia nā māwae, nā puka, nā āwaha

 

Pono e ʻae ʻia no ka hoʻohaʻahaʻa ʻana i ka maikaʻi o ka ʻili o nā huahana aniani kila (Papa 3)

ʻO ka ʻili kahi i loaʻa ai ka helu hemahema mm2

He aoao

 

ʻaoʻao B

ʻO ka huina o nā helu kīnā i ʻae ʻia e loaʻa ma ka ʻaoʻao A

Anawaena ≤ 0.1

helu ʻae ʻia (mau ʻāpana)

0.1<diameter≤0.4

ka nui i ʻae ʻia (mau ʻāpana)

ʻO ka huina o nā helu kīnā i ʻae ʻia e loaʻa ma ka ʻaoʻao B

Ka anawaena ≤ 0.1 helu ʻae ʻia (mau ʻāpana)

0.1<diameter≤0.4 ka nui i ʻae ʻia (nā ʻāpana)

Puka one a haumia paha

Puka one

haumia

Puka one a haumia paha

Puka one a haumia paha

≤1000

1

1

0

0

2

2

ʻAʻole ka palena o ke kūlana weld o ka paipu i ka helu o nā lua one

ʻAe ʻia kahi lua one ma ka ʻaoʻao o ke kūlana kuʻi a i ʻole ka ʻaoʻao o ka lua i wili ʻia, ʻaʻole ʻae ʻia nā kūlana ʻē aʻe, a ʻaʻole i kaupalena ʻia ke kūlana kuʻina o ka paipu i ka helu o nā lua one.

1000-1500

2

1

0

1

3

3

1500-2500

3

2

0

1

4

4

2500-5000

4

3

0

1

5

5

5000-10000

5

4

0

1

6

6

>10000

Ua hoʻonui ʻia ka ʻili o ka huahana e 1 wahi hemahema

 

Nānā:

1) ʻO ka ʻāpana ʻili kahi i loaʻa ai nā wahi kīnā e pili ana i nā ʻāpana ili o nā ʻili A, B a me C.

2) Hōʻike ka papa ʻaina i ka helu o nā wahi kīnā ma ka ʻili A a me ka ʻili B, a ʻo ka huina o nā helu kīnā ma ka ʻili A a me ka ʻili B ʻo ia ka huina o nā helu kīnā ma ka ʻili o ka huahana.

3) Ke ʻoi aku ka nui o nā helu kīnā ma mua o 2, ʻoi aku ka mamao ma waena o nā helu kīnā ʻelua ma mua o 10-20mm.

 

  1. huahana kiʻi uea kuhiliʻole

Ma hope o ka pau ʻana o ka polishing e like me ke kaʻina hana polishing a me ka polishing, e hoʻokō ʻia ka maikaʻi o ka ili o nā huahana kiʻi kiʻi kila kila e like me ka Papa 4, a e hoʻokō ʻia nā kūlana ʻae ʻia e like me ka Papa 5.

 

ʻO nā mea e pono ai ka iʻa i hoʻomaloʻo ʻia (Pakaukau 4)

Mea waiwai

ʻili poli

Nā Koina maʻamau o ka ʻili

Kila kohu ʻole

Palaki

Wahi a ka hoʻohālikelike hoʻohālike a me ka ʻae ʻana, lawe ʻia ka nānā ʻana mai nā ʻano ʻekolu o ka mea, ka maikaʻi polishing a me ka pale o ka huahana.

Mea waiwai

ʻAʻole ʻae ʻia nā wahi haumia

ʻAʻole ʻae ʻia nā lua one

ʻO ka hoʻopololei

1. ʻO ka mānoanoa o nā laina heʻaʻahu aʻaʻahu.ʻO nā laina ma kēlā me kēiaʻaoʻao o ka huahana ma ke ala like e like me nā koi hoʻolālā o ka huahana.ʻO ke kūlana kūlou o ka huahana i ʻae ʻia e loaʻa kahi maʻi liʻiliʻi ʻaʻole pili i ke ʻano o ka huahana.

2. ʻAʻole ʻae ʻia ke koena o ka ʻili hakahaka

3. Ma hope o ka polishing, ʻaʻole ʻae ʻia nā deformations e hiki mai ana

4. Pono nā puka e like me ka lō'ihi a me ka deformed

5. Pono e palahalaha ka mokulele, aole pono he ili kupapau a undulating;ʻo ka ʻili o ka piko e maʻemaʻe, ʻaʻole pono e hoʻoneʻe ʻia.

6. Hoʻokō nā ʻaoʻao a me nā kihi o nā ʻaoʻao ʻelua i nā koi a ʻaʻole hiki ke ʻoki ʻia (koe naʻe nā koi kūikawā)

7. ʻElua mau maka kuʻekuʻe, ma hope o ka poli ʻana, e mālama i ke kihi ʻākau i hana ʻia e nā ʻaoʻao ʻelua i hoʻohālikelike ʻia.

Palekana

1. ʻAʻole ʻae ʻia nā kuʻi, nā indentations, bumps, scratches

2. ʻAʻole ʻae ʻia nā māwae, nā puka, nā āwaha

 

ʻO nā koi ʻae ʻia i ka ʻae ʻia ʻana o ke kila kila kila ʻili (Papa 5)

ʻO ka ʻili kahi i loaʻa ai ka helu hemahema mm2

Puka one anawaena≤0.5

He aoao

ʻaoʻao B

≤1000

0

ʻAe ʻia kekahi ma ka ʻaoʻao o ke kūlana welding a me ka ʻaoʻao o ka lua i hoʻoheheʻe ʻia, a ʻaʻohe palena o ka welding seam o ka nozzle, a ʻaʻole ʻae ʻia nā mea ʻē aʻe e noho.

1000-1500

1

1500-2500

1

2500-5000

2

5000-10000

2

>10000

Hoʻonui ʻia ka ʻili o ka huahana e 5000 square millimeters, a hoʻohui ʻia 1 wahi hemahema

 

Nānā:

1) ʻO ka ʻāpana ʻili kahi i loaʻa ai nā wahi kīnā e pili ana i nā ʻāpana ili o nā ʻili A, B a me C.

2) Hōʻike ka papa ʻaina i ka helu o nā helu kīnā ma nā ʻaoʻao A a me B, a ʻo ka huina o nā helu kīnā ma nā ʻaoʻao A a me B ʻo ia ka huina o nā helu kīnā ma ka ʻili huahana.

3) Ke ʻoi aku ka nui o nā helu kīnā ma mua o 2, ʻoi aku ka mamao ma waena o nā helu kīnā ʻelua ma mua o 10-20mm.

 

ʻano hoʻāʻo

1. ʻO ka hoʻāʻo ʻike, ʻoi aku ka nui o ka ʻike maka ma mua o 1.2, ma lalo o 220V 50HZ 18 / 40W kukui uila a me 220V 50HZ 40W kukui uila, ʻo ka mamao ʻike he 45 ± 5cm.

2. E paʻa i ka ʻāpana polishing me nā lima ʻelua me nā mīkina lima hana.

2.1 Hoʻonoho ʻia ka huahana ma ke ākea, a nānā ʻia ka ʻili.Ma hope o ka nānā ʻana, e hoʻohuli iā ia i ke kihi o ka ʻili pili me nā lima ʻelua e like me ke axis, a nānā i kēlā me kēia ʻili i kēlā me kēia pae.

2.2 Ma hope o ka pau ʻana o ka nānā ʻana i ka ʻaoʻao luna, e hoʻohuli i nā degere 90 e hoʻololi i ka ʻaoʻao ʻākau-hema, e hoʻohuli mua i luna a i lalo i kahi kihi no ka nānā ʻana, a nānā mālie i kēlā me kēia ʻaoʻao.

3. ʻO ke kukui aniani, ke kukui matt a me ka nānā ʻana i ke kaha kiʻi uea e pili ana i nā kiʻi maʻamau.


Ka manawa hoʻouna: ʻAukake-22-2022